82 spindle warning mazak reset reddit. Mazak TPC page will be important.
82 spindle warning mazak reset reddit Mazak Inegrex i300. rmedlin Plastic. T39 twice is just the post for this Mazak. They, Mazak, have been great in their efforts to diagnose and correct the problem with no positive results. Thread starter CrashGordon1; Start date Feb 21, 2022; Replies 6 Views 2,100 C. i taped the door closed better and avoided that particular rpm. Mazak Alarm 250 SPINDLE START MISOPERATION Description 1. The batteries were all replaced Nov 22 and we didn't get any low battery warnings prior to this happening. I tried to manually index the turret and engage the clamp, but it would give a 'can not change mode' error. ) Check and rem. The controller is a mds-b-sp-110. The tutorial from auto desk says to just use the bar pull feature which looks to have been Troubleshooting mazak qt10 spindle controller alarm. Spindle runs fine below 390 rpm. Took the drives out and cleaned Upon startup, we attempt a spindle jog and get a 250 Spindle Start Misoperation. Doesn't make a On a vmc 1000 with a OMD control there is a tool change fault recovery in the machine manual,, have a look there first,,it uses M codes to move the tool change carousel Mazak. Home Fanuc Learn Examples Sinumerik Haas Reference The issue im having is after it changes tools and is supose to retract it does not. I own a 1986 Mazak QT10 with a T2 control and a FREQROL FR-SE-2-22K spindle drive, my problem is I was making a part when the machine gave two alarms #20 NMI I'm milling the knurling with a chamfer mill. 15" six jaw and a 24" manual four jaw. Mazak is not a bad manufacturer, they just make some bad products. It just sits there and will not go forward with the program. At random, the spindle will stop spinning, no alarm is thrown, it dosnt even stop feeding. IMHO a big reason is because they try to cover the entire market, from entry-level to premium. (Chuck sensor provided. Sep 3, 2023; Mazak; Replies 18 Views 396. 015 once the part comes in contact with the back of the receiving jaws. View community ranking In the Top 1% of largest communities on Reddit. Joined Jan 10, 2009 Location Thompson, Ohio. 2 are dynamic so you can move the table but it doesn't have the same linearization and tool tip logic as 43. Super quick question for Mazak users . 0005, so couldn't chuck it half way and do it in parts). A Reddit for Machinists of all varieties. Thread starter precisi; Start date Nov 22, 2021; Replies 5 Views 2,184 P. basically safety interlock would stop spindle if it read Mazak QT20 Spindle will not run. QUESTION We've been looking for a new machine and we're comparing a Doosan SMX2100 with a Mazak Integrex J200, both are multitasking lathes but Doosan gives a more robust machine, heavier On the spindle drive control there is code E7 emergency stop code showing but nothing else. Any ideas why it wont do it on its own? View This sub is for tool enthusiasts worldwide to talk about tools, professionals and hobbyists alike. 187 subscribers in the Mazak_Machinist community. I still have the sub spindle 82 SPINDLE WARNING; Chi tiết Lỗi máy CNC Mazak Lỗi Drive Mazak và cách khắc phục cơ bản The spindle (NC reset level) is abnormal. Sub spindle transfer issue on Mazak Integrex 640MT 5X. He accidently set the tool in the waiting pocket to 0 as well. Do you know if mazak offers a function that is like HAAS's SSV(Spindle speed varation), or if Gibbscam offers anything alike? Spindle Speed Variation MAZAK FH6000 PLC ALARM LIST - Free download as PDF File (. Two other exact machines There are several benefits when a spindle’s original manufacturer performs the necessary spindle repair and rebuild services – beginning with unmatched expertise on the product and the repair/rebuild process best suited to the particular spindle. Probably no big deal. I actually can’t get pads til next week due to Xmas so last night I rinse that sucka! It’s dried 24hours and look 80% new. There is a tool holder in the spindle, there are no special tools, all restrictions have been turned off/reset, and the spindle spins freely by hand. There is a code 47 listed for spindle overheat but it’s not lit. We use a 0. Mazak Slant 50N 640T live center issue. Mazak Smooth tec QuickTurn 350 QUESTION Finally learning some lathe programming and found out why the lathe guy doesn't use our live tooling often. After the bump the program continues and the spindle starts for a second then stops and alarms. Facebook X (Twitter) LinkedIn Reddit Pinterest Tumblr WhatsApp Email Share Link Forums. 1 turning spindle side and the workpiece of the No. comments sorted by Best Top New Controversial Q&A Add a Comment [deleted] • Additional comment actions [removed] Reply ProtoDeity I have a Mazak VCN 535 that has an issue that not even mazak techs can figure out. I had an interview with a local job shop yesterday, and they need someone to run two Mazak mills, a VTC-200B with a Mazatrol 640M interface and a Mazatech V-515/40 with a Mazatrol Go in MDI and tell the machine the the tool in the spindle is tool 0. Also only used distilled water to mix the coolant. Thing chattered like a bastard, but throwing in the spindle speed variation took care of that real good. Now the ATC arm is stuck mid way holding no tools. Joined Apr 10, 2007 Location Morgantown, WV. The robot doesn't even appear to be lined up correctly to pickup what was just dropped. bearing feels like seized or gritty! Cactus! It seems to happen every few years less than 5 per data incidence & at max RPM spin of 12k to 15k rev/min. With both red round light on and off it just blinks 0. Today setup for a new part and the chuck isn't turning, won't home C axis mazak t3 spindle won't start with program. I've recently started on a Mazak Integrex 200-IV with sub spindle and full 5 axis capability. For more serious 82 SPINDLE WARNING. Then turn machine off. The A Reddit for Machinists of all varieties. Reply reply A Reddit for Machinists of all varieties. You will see tip width , shank width , drill angles, etc . Multi-Tasking Machines; 5-Axis Machining Centers; Built-in motor spindle, which is equipped on all models of series can perform heavy duty machining of difficult machining materials or ferrous metals, as well as high speed machining of non-ferrous materials such as aluminum. Now I need reset the chip! They have key fob you can manually reset or pay site for software key passcode. 1 G43. To rotate the secondary spindle we need G110c2 (for How to install the Anyone here have any experience working on or owning a mazak dual turn lathe. Follow along with the video below to see how The secondary spindle drops something before the door even opens. thought someboby may have an idea. mazaks description for alarm 44 is as always less than helpful. I have the latest carbide motion build installed. Thread starter countryboy1966; Start date Mar 20, 2019; Replies 4 Views 14,422 C. Expand user menu Open settings menu. 02" It will run the spindle at 1000rpm all day long but if we go much faster the spindle drive will fault out giving an ALO Log in Register. Does anyone know how to clear the thermal displacement alarms on this machine. I found a singular How to install the app on iOS. There's a button to turn off touch input, so you can clean them while you're running if you want, too. Looks like that company doesn't have manuals on their website, so for more info, you'll probably have to contact tech support or post on their forum. We all hate the dmg now lol. Spindle help on mill. i didn't understand them clearly but think they said will have to reset my home. Anyone ever have a problem with the View community ranking In the Top 1% of largest communities on Reddit. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Introduction to Mazak Corporation's CNC Turning Centers QUICK TURN - Products. You can also check spindle monitor which should have ~ same hours as servo monitor. As technicians we can drop the spindle out and run the motor to differentiate where the sound is coming from. Im wondering if there is a way to move the ATC in a soft key mode? Or only oriented rotations. Also for: Vtc-200c, Vtc-300c. R. Any New shop has a few different brands along with majority mazak. Rigidity is super important and I'll pass that along if DMG comes up as another option. Action A Reddit for Machinists of all varieties. countryboy1966 Hot Rolled. Welcome to r/accesscontrol, Reddit's one-stop shop for everything relating to access control systems and security systems in general. This is a doosan DNM 750L Thanks Guys for the help, the next time I run this part I will try to set the Z on the sub spindle the way you have explained. Thread starter rmedlin; Start date Aug 5, 2021; Replies 0 Views 1,330 R. the Mazaks take 3 to 4 times longer to set up vs my other mills. Log Now It has a servo malfunction 3 that won't clear in the normal MF1 and reset route. CrashGordon1 Plastic. hi looking for a bit of help[ with a mazak H1250, with an M plus controller. Had a VTC 20G in the mid 90's . We clamp the collar, so it cant move up on a fixture, forcing the spindle from underneath, then connect another Enerpac up to the injection ports on that collar. Check the website http://www. Pete Deal Stainless. txt) or read online for free. Using a rotation would allow you to treat the tool axis like x or z. When a part comes out 'no good', the first person questioned is the operator, and Hello, Mazak QT-8 T-plus control. Results 1 to 4 of 4 It has the original value hard coded into the macro to always reset the value if an angle is not commanded. Joined Nov 22, 2021. Joined Nov 7, 2015. 593,842 members. This was a photo where I was running in single block mode and as soon as it It reminds you to change the hydraulic filters and such after 1,500 and 3,000 hours. ADMIN MOD G codes, 5 axis and Mazak Integrex . Hi, I have an machining exam-interview in a few days. 5 to turn the head, but it doesn’t want to work with the secondary spindle. that was used in your tool data page . On Mazak it is G43 regardless of using DWO. The control. If you have Mazak mill experience that will help. Joseph998. Joined Jan 3, 2019. Sub spindle Yeah, haven't had issues with the live tools at all, but those are all made by preciflex for Mazak. PP - Variaxis 630-5x II. We have revived after a 7 year slumber. Now the spindle does not orient to the proper position needed How to install the app on iOS. katie sluis Plastic. Sep Mazak Alarm Series For Large MALFUNCTION 67 ILLEGAL HI-SPEED SYNCTAP AXIS 68 ILLEGAL HI-SPEED SYNCTAP SPDL 71 ILLEGAL SERVO PARAMETER 72 SERVO WARNING 81 ILLEGAL SPINDLE PARAMETER 82 SPINDLE WARNING System Get Mistake 1 Crisis STOP Trigger Activity 2 Crisis STOP Result in Trouble provides occurred in the equipment. 4 and 54. machining diameter Max. They're sometimes wired into the e-stop circuit so the machine won't run with a disabled spindle and you're getting an e-stop when commanding the spindle to turn on. We have noticed the controls are getting old and will have random issues. 10-30-2016, 03:46 PM #2. Take probe out of spindle and go back to MDI We had a Spindle cooling fan overtemp alarm back last spring, Maintenance replaced it and all was well until this week when it did it again, The operator opened up the Would really like to have a Mazak thou. Nov 22, 2021 #1 I have a The machine functions fine at speeds lower than 2000rpm. Not spindle related, but I’m glad I did this: Look up tips about good fiber for beginners. Checked my program then went back to the machine to find an expanding hole smouldering in the mdf where the drill had been rubbing and the air getting sucked through it was feeding the fire. So today I messed up and hit the reset button mid tool change. If I Ah I see, now its a soft key. For programming, you just I am looking for a manual and information on programming our sub spindle. When we set the transfer offset, we back it off . 4 or G43. Cause The spindle amplifier is loaded abnormally. And now I have a spanking new Mazak lathe and mill with Smooth G controls. Attachments. The machine homes no problem and has all of the correct tool data (in spindle and up next). Talking with Mits and Mazak got me nowhere on this as it appears that an FR-SF paired with a T2 is not very common. Jump to content. aluminum and when cutting off, the RPM climbs to the max. I’m running 2 mazak’s right now with sub spindle part transfer programs. I like them for their simplicity and ease of repair (for example, the drawbar release is much simpler), I have a question. From Old School conventional guys, to CNC Programmers, to the A Reddit for Machinists of all varieties. We typically see it on long high speed spindle runs, we I don't know about the speed controler alarm, but it may be something as simple as a switch if you notice every time the spindle powers up, the light on the spindle switch lights up on the control doing this every 20 seconds or so who's to say that this switch could be faulty sending a signal back to the spindle contoler that there is a malfunction. It's like the machine is completely unaware that the spindle isn't rotating. Thread starter Aineyy; Start date Jan 3, 2019; Replies 1 Views 640 A. But I think the coolant tank is different from I have been in contact with both Mazak and Mitsubishi and neither is sure if it’s a parameter in the NC or the spindle control. I like them for their simplicity and ease of repair (for example, the drawbar release is much simpler), but I don't think they manage thermal growth as well as better machines. M200 Milling point machining start M201 Milling line machining start My guess is M200 will orient the C Axis to a static position for drilling/tapping etc with mill spindle or live tooling where m201 does not and would be used for profiling. Joined Aug 17, 2022. You cannot pass arguments when you use an M Mazak Alarm 250 SPINDLE START MISOPERATION Description 1. com/locator. I think it’s tempting as a beginner to buy the cheapest fiber you can, so you feel like you aren’t “wasting” it. Chapter 1 outlines the various operations required for work. I also paused a 1/2”” drill after it cut deeper than expected through the mdf. I designed and built an adapter plate for it, but looking at it now I think it's all going to be too heavy and I think simpler is the way to go. Having an issue with my Mazak 5x mill where the B axis will rotate to a angle slightly off what the code is telling it. We do mostly tool steels and pre-hard 4100 series steels. Log In / Sign Up; Advertise on Reddit; Shop A Reddit for Machinists of all varieties. Jman223 Plastic. By age_cph in forum EdgeCam Replies: 4 Last Not very high. ABOUT PRACTICAL MACHINIST. M. It's sitting around 55%. It seems to be when we are making heavier cuts that this happens. Mazak VTC-200B - Alarm 42 - SPINDLE PARAMETER MALFUNCTION. Members Online • Amberas. Could be the bearings in the spindle or the bearings in the motor. View attachment 277523 . If I reset and restart on the process line to retract the tailstock, it will retract and continue the program. So i If you’re running smaller tools or programs with a lot of milling keep that in mind. Members . The spindle will start in manual mode but stops and alarms the same when the bar feeder option is highlighted. This community was created to encourage members to help each other get the most out of the Mazaks INADEQUATE) and pressing the ATC ARM SEING ANGLE will move the arm a little but then have alarm 302 ATC ARM DRIVER MALF. comments sorted by Best Top New I run a Mazak QTU MSY lathe and I’m trying to do a bar pull before cutoff using my sub spindle. 56" 61. mazak nexus 200 lathe - spindle problem - matrix control This is on a Matrix control Normally when the machine is in manual mode, you're allowed to click the up and down button, and run the spindle either forward or reverse. problem would not happen at different rpm. Makes Mazak Smooth look outdated I've been programming Mazak, Okuma, DMG and the M381: SPINDLE SYNCHRONIZE MODE OFF M512: MAIN & 2nd SYNCHRONIZE END M541: TRS-CHK MODE END M543: TRS-BAR MODE END M547: TRS-MOV MODE END This issue happens to us every now and then, usually when we reset program during transfer to manually part off the end of stock or something. When i turn on the TSC i expect it to go through the spindle not out the I have a old mitsubishi freqrol fr-sx-2-18. Mazak TSC. INTEGREX i-500. I installed the VFD spindle and followed the video instructions on website. After clocking up one of our live tooling heads to the spindle center, i got on one of my variaxis this 72 servo warning (000000A6,0004). The drive on my Mazak was mazak qt-28 spindle acceleration parameter for t-2 controller. I am running this maching off of a phase converter. New comments cannot be posted. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. Mazak AJV32 Spindle orient alarm 242; Need Help!-MAZAK VTC-16 Alarms- 280 (tool clamp impossible) 284 (spindle orient impossible) 2nd spindle orient; Problem-Spindle Orient; Need Help!-M19 Spindle Orient; Posted via Mobile Device . I can't figure out how to reset the timers though after I do the maintenance. I like the smooth control, just think the EZ version might not have as many features as the main Hi 47, A Haas isn't going to give you tenths, if that's what you truly need. Members Online • Actual_Neck_642 Haas machines will give you a message warning you to warm up the spindle, its mainly for the warranty. or reset) (m375 fh and sp stop onoverload, must reset) (m376 detection level percentage) (m377 detection time setting) (m378 detection peak precentage) A Reddit for Machinists of all varieties. Not highly recommend to do on your own if you’re gonna have to call haas anyway to get the diagnosis and have them install a new spindle. 10″ Φ27. Never had any damage on the face of Mazak Alarm 250 SPINDLE START MISOPERATION Description 1. Press the emergency button then depress it . 5 but those are all different things in the spectrum of TCPC. The screens don't really get that bad. as soon as it goes to 400 or over i get a overload fault. If the thanks for the help talked with mazak late yesterday and they told me the same thing. However, we still get the alarm. Then the primary spindle Recently had a mazak qt-ez12msy delivered as a demo while my integrex i100hst is built. ukkie; Jun 5, 2023; Mazak; Replies 6 Views 566. They are un adjustable little ports. Members Online • Controversial. Reddit iOS Reddit Android Reddit Premium About Reddit Advertise Blog Careers Press. The e-stop circuit has been verified that it's closed, both physically at the wiring, and in the diagnose memory screen (both X26 and X27 show closed (1's) in the diagnose memory screen - as well as the hydraulic pressure switch at X0C is also a 1 (closed) which (Hunter's Hand Spindle) Help I discovered Westcott and read all the pages before I got the Spindle quest, and even though I made it my active quest, reclicking on those pages isn't advancing the quest like it's supposed to, no new icons are showing up on the map. Thread starter zx79r; Start date Aug 12, 2022; Replies 2 Views 1,873 Z. Mar 20, 2019 #1 QT-100N with Nexus Fusion control Facebook X (Twitter) LinkedIn Reddit Pinterest Tumblr WhatsApp Email Hello, 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. I think I had it fluctuating between 5 and 10% every 1 second. Have you tried switching your controls from main spindle to sub spindle while in rapid and then seeing if the parameter screen changes? Because you should also have a W axis control as I got an "82 SPINDLE WARNING" All the alarm list says is, Contact Mazak Technical Center or Technology Center. Just to remove the tool from the spindle takes 3 Manual mazak parámetros alarm alarm if machine failures occur or if erroneous operations are carried out, appropriate alarm numbers and messages will be The spindle (NC reset level) 1. but the cnc would reset the parameter every time the machine was turned on. In the controller of the spinlde reads f46c. Jun 6, 2023. All wires/connections checked. Worked like a charm. May 4, 2021 #1 We have a 1986 slant turn 30-atc m/c with a T3 controller. 97" to 121. Also for parameter 82 if you put 33 into parameter 81 when you programme M33 the control will jump into programme 9001. Old. RT Machine Plastic. 2 turning spindle side. 8″ / I'm trying to help someone diagnose their Mazak QT15 with a T32-2 control. For all those who love to fly the virtual skies. 0. I haven’t found a reset switch on any motors and it’s been over 1 hour since it shut down. Of course, some cheaper machines don't have brakes or I have DMG, Mazak, and Okuma. But you should warm up the spindle before using any cnc machine. Honestly I would rather have HAAS 5x machine. It used to be a through-bore but r/Mazak_Machinist A chip A close button. For some reason the spindle start I just bought my new/old Mazak h400, and I'm having problem with machine, spindle wont turn, I get error that spindle is in neutral, and I can't get the machine to first or But when I hit reset, the turret just does this. aluminum and Mazak 450 Turret Reset Question/Discussion Mazak 450- w/ Mazatrol Matrix Nexus control. The other codes would likely be G43. ≡ MENU. Action Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. It’s basically your retract clearances and thread finish Earlier today, we had our CNC table catch fire while making profile cuts, specifically each spot where a tab was left to avoid sliding. 23. The spindle isn’t lined up. The reason i ask is i wanna buy a twin spindle lathe but a dual turn has two turrets and two spindles. Mazak 510c-II Reset Y Axis Home Procedure. I also do an ample amount of hard turning above 55hrc. FREE** MAZAK Spindle WARM UP MACRO **Learn*TODAY**How to write a MACRO for your MAZAK**This FREE***MACRO**Comes with FULL *EXPLANATION**USES M CODE to call. Thread: Mazak spindle orient to angle. I don't have any open doors either. And M codes are completely non-standard once you get past spindle on and flood coolant. (6** = spindle 1) (7** = spindle 2) (8** = milling spindle) (m372 axial load detection temporarily invalid) (m373 axial load detection restart) (m374 feed hold on overload, clear to cont. This community was created to encourage members to help each other get the most out of the Mazaks mazak VQC 20/40b spindle lube alarm. Get app Get the Reddit app Log In Log in to Reddit. ) displayed in parentheses. I can’t turn on the spindle in carbide motion either. Internet Culture (Viral) Amazing; Animals & Pets Help with Mazak please Someone came over to help him and set the tool in the spindle to 0. this alarm, plus E Stop #2 alarm just popped up when I attempted to home axis, and even with many power down reboots won't go away. Before you tell me to do the recovery steps we tried. Mar 3, 2023 I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). I shopped around a lot before settling on Mazak for first lathe and mill in 1999. Log View community ranking In the Top 5% of largest communities on Reddit. Be the first to A Reddit for Machinists of all varieties. My VFD control box is blinding 0. Going forward , new machines will all be mazak and okuma. So, it has to be controlled by a machine I have the above fault on one of our machines, this was triggered by after the operator hit reset (not during a tool change). 54. battery malfunction. He tried to tool change and it had the shifter Series name Standard chuck size Max. The tool that was in the spindle just dropped when View community ranking In the Top 1% of largest communities on Reddit. 5k drive on mazak quick turn 20. solman Cast Iron. Thread starter RT Machine; Start date Sep 11, 2011; Replies 5 Views 18,659 R. Reply reply hi please help MDS B SP 150 Spindle MAZAATROL T PLUS i have Problem in my cnc lathe mazak Qt10 2 axis,problem is when spindle start from 0 to 3500rpm Hello everyone, I decided to reset windows since it was running really slow, It was fine until it hit 82% Then it completely froze is there anyone who can help me Locked post. My question is am I able somehow to set a max RPM value for a given process, or turn off CSS?? I am turning some small dia. Nov 22, 2021 #1 I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 battery malfunction alarm have checked batteries This sub is for tool enthusiasts worldwide to talk about tools, professionals and hobbyists alike. Would like to clear the alarm so I can move machine up and away from spindle. Facebook Twitter Reddit Pinterest Tumblr WhatsApp Email Share Link Forums. It has 5 alarms on it now and when it reaches 10 my understanding is the alarms have to be reset before the machine will operate. Aineyy Plastic. there is no such There are several benefits when a spindle’s original manufacturer performs the necessary spindle repair and rebuild services – beginning with unmatched expertise on the product and the repair/rebuild process best suited to the particular spindle. about Mazak Integrex . (like they are bus linked). Have your machine serial number handy, they will ask for it. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the machine it How to reset max spindle load recorded? Tool life monitor does no record / clear this number. I used to do this on a Mazak lathe and I would drain the tank and blow out the lines and radiator and fill up with fresh coolant every year. Mazak will automatically apply radius comp. Action Turn off the NC and the machine, remove the cause of the abnormal load, and then turn on the machine Accidentally did a tool change in middle of program (my mistake in program) and a holder hit the chuck. 4. The new DS30y changed the length of part that the sub spindle can accept. DMG is an NL2000 twin spindle live tooling, Mazaks are MSY's, twin spindle live tooling and Hyper Quadrexes. Had all kinds of problems with the wiring harness . For some reason the spindle start and stop buttons work, but the up and down buttons don't. And the entry-level products are definitely junk. Mazak alarm 52 battery alarm will not reset after battery replacement. 205K subscribers in the Machinists community. Specific Machine Forums. warning h reference position memory unlock makino v55 main control panel (fs16mc) 1 - 3 main control panel mirror image professional 3 {‚y {‚x {‚w % ‚p ‚o ‚q‚t ‚t‚o ‚p‚o‚o ‚t ‚p ‚o mm/min deg/min ‚o‚s jog feedrate rapid feed override cutting feed override spindle override reset emergency x4thy5th mirror image power off alarm i warning h reference position memory unlock control View community ranking In the Top 1% of largest communities on Reddit. vibration resonance much more at certain rpm. otherwise the position is automatically reset/restored when the machine homes itself off the limit switches. XC Milling Question, Mazak QT250MY, Mazatrol SmoothG . IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > Mazak spindle orient to angle. mazakusa. Share Add a Comment. Or check it out in the app stores TOPICS. Currently we just need to program it to come in as a tailstock after putting in a center in the stock. We welcome posts about "new tool day", estate sale/car boot sale finds, "what is this" tool, advice about the best tool for a job, homemade tools, 3D printed accessories, toolbox/shop tours. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. This document lists alarms that may occur on a FH-6000 (Mazatrol Fusion 640M) machine tool along with their alarm numbers, names, descriptions, and the sensors that detect them. This manual focusses only on the maintenance of the MAZATROL T-PLUS, and thus, maintenance of the other systems are not explained. Locked post. Now I changed the battery’s in the back of the machine while the Sometime the cycle gets everything to reset first and perform the tool change from the beginning. Anyone ever have a problem with the spindle orientation getting off after heavy milling? I have a Mazak VCN-700D, Cat40 15k spindle, ran a 4” face I’ll for 20 minutes at 60-70% spindle load, did an M19 and the orient is off by New shop has a few different brands along with majority mazak. From Old School conventional guys, to CNC Hello fine people, I made a stupid late night mistake(rpm limit 5000 instead of 1500) tossed a 40# work piece up into the top of door. Hmm. In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. could be electronic circuit board that controls motor. Mazak QT-15 Spindle Alignment Question. Thread starter Pete Deal; Start date Jan 17, 2016; Replies 14 Views 5,107 P. 0 and won’t run from carbide motion. Close the chuck and start operation with the That should be 2 seconds. The unofficial Hi! My Genmitsu/Sainsmart 3018 Pro has gotten in a state where as soon as I connect 24v power, the spindle (a Genmitsu brand 20,000 RPM spindle motor) immediately spins at full speed. Thanks. ) Check and remedy 1. Action Correct the machining program. With more than Get the Reddit app Scan this QR code to download the app now. Thread starter LccJester; Start date May 4, 2021; Replies 6 Views 1,100 L. 6 I have a Mazak H-400N, with a Mazatrol M-32 Controller on it. Joined Mar 25, 2021. Second T value readies the next tool, but since I'm only using 1, it posts it twice. asp and find the office near you to call. This started making shorts in the system causing all kinds of alarms . Hi 47, A Haas isn't going to give you tenths, if that's what you truly need. A spindle rotation command was given during mis-chucking. I'm currently working with a mazak running of mazatrol 640t Nexus and am having problems with chatter in the bore, unfortunately this machine doesn't have "spindle speed variation" like my last one and if I change the speed I'll pick up the thread in a different place and ruin it. 6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. I'd orient the sub and main spindles, and grab the part before opening the main spindle, and pulling. I've done it on a few Integrex machines, but I have to call Mazak every time to walk me through it because I forget all the steps. QT-8 T32-B Mitsubishi FRSF-2-7 spindle control. hold MF1 MF2 and reset at the same time for 30 sec to a minute the alarm light should go off and the ready light turn green . precisi Plastic. Same way as they come off. Machine (2006 410A-ll vmc) was running fine before. Introduction This manual explainsthe work and various operations requiredto service the MAZATROL T-PLUS, and is intended to be used as an aid for maintenance. I have a small rectangular part that I'm using the lathe like a mill-turn to make, since it has some side features. Mazak provides products and solutions that can support a wide range of parts machining processes, such as high-speed and high-accuracy machines, various automation systems, and production support software and CNC equipment that support skill leveling and setup. It doesn't seem to have anything to do with the load because one time it stopped mid-air during a rapid move. Mazatrol > 250 spindle start misoperation ( Mazak QT 35 ) Thread: 250 spindle start misoperation ( Mazak QT 35 ) Results 1 to 2 of 2 There are several benefits when a spindle’s original manufacturer performs the necessary spindle repair and rebuild services – beginning with unmatched expertise on the product and the repair/rebuild process best suited to the particular spindle. Had one machine that would not run until I installed a guage snubber under the pressure switch. Also according to the hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here So this morning I open the machine warmed it up then I ran a couple pieces and then the alarms came up of z73 and s52. Thanks Guys for the help, the next time I run this part I will try to set the Z on the sub spindle the way you have explained. Turret w/ a cold roll bar indexed into the chuck, it immediately alarmed out. Thus it will run until the timer counts out. From Old School conventional guys, to CNC Programmers, to the up and coming next generation. Say you have the tool set 60° from spindle axis, you could use The spindle always seemed to take the knocks as the mdf sheet acted as a spring. If I recall, the alarm is just that the encoders lost their position (they are absolute and as long as they have power either from the machine being on or from the batteries, they know their Normally when the machine is in manual mode, you're allowed to click the up and down button, and run the spindle either forward or reverse. I still have the sub spindle Spindle help on mill. 236 LOW GEAR PROX OFF MALF - Low gear - proximity switch did not turn on for 20 or more seconds after being commandend. I work on a an VERY abused Laguna Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. With more than 10. Recently, some of the machines had servo problem and need to repair. The other We have a couple of them here. From Old School conventional guys, to CNC Hello, Mazak QT-8 T-plus control. Now It has a servo malfunction 3 that won't clear in the normal MF1 and reset route. The lathe is stuck in e-stop. Long story short - I had to pull the spindle motor on my VTC16 to troubleshoot noise issues. Unless the toolchanger arm is physically stuck rather than it beings stuck in a software cycle Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine This is still currently a hypothetical problem, but I'd be worried about losing orientation. 6 million unique visitors over the last year, Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion How to install the app on iOS. I have op stop after bump and waited for 30 seconds and still same problem. Our shop has a lot of great experience running Mazatrol, but For sure. I don’t know a whole lot about fiber varieties yet, but some are going to be easier to spin than others. Turn machine back on. Joined Sep 13, 2008 Location southern PA. Mazak. 2020-02-03 13_02_44-FR-SF Checking One of them has a spindle vibration which Mazak has not been able to correct. Mazak Resources . I normally program with the G53. Guy before me put in a live center with bearings and in attempting to get it out with the fork it broke off the head of the live center. Jan 17, 2016 #1 Well I went and ran the turret into the chuck. My integrex has two little ports on the milling head that each correspond to the TSC or the Flood. 82 SPINDLE WARNING. We have checked door close switches, chuck close confirmation, tailstock confirmation, and tooleye confirmation. The seasoned machinists had zero mazak experience coming in to the new merged shop. Indefinitely. I ran an Index 6-spindle screw machine with a Siemens touch screen and that was terrible because of the oil, but with water soluble coolant, the touch screen isn't bad. July 2020 - '95 Mazak 350 spindle bearing Replace and refurbishment. I would have thought if a thermal switch had opened, it would have closed by now. Can't find a gas Manual mazak parámetros alarm alarm if machine failures occur or if erroneous operations are carried out, appropriate alarm numbers and messages will be The spindle (NC reset level) You're correct, an M19 should orient the spindle (to it's toolchange position; not applicable on a lathe) and lock the spindle brake. set at the beginning of the program and the parts are being flung inside the machine and either missing the parts catcher or being dented up. is that You will also see some crash history. 375 inch spiral compression bit for profile cuts, running at a feed rate of 250 in/min and a spindle speed of 18,000 RPM. Products. The reason I just didn't use the main spindle, I didn't want to set up the (4) four tools I was using in the second operation again, plus I would have had to move some tools out to make room for the new tools, we use several of the same tools on Mazak. machining length; Simultaneous 5-axis Control. No clue what's going on here. Let us know if SP-19 is the spindle accel/decel parameter. LccJester Plastic. How to keep a track of tools required for a job ? Got a job where they have a mazak machine they don’t know We use a hollow enerpac cylinder, under the spindle, with a high tensile rod, up through the guts of the spindle where the drawbar would be. No brainer to pick Mazak when I added 2nd lathe and mill a few years later, and I already knew the Fusion control. 6" diameter TZM spindle between centers (concentricity within . The reason I just didn't use the main spindle, I didn't I have 2 Mazak 5x machines. I am trying to find the parameter that adjust the spindle acceleration and deceleration time. Mazak TPC page will be important. As i know that is somenthing with the encoder on Z axis if i m right what caused that and how it can be fix ?? thanks for the help. A 15000 RPM rated CNC milling spindle blew out for the second time. 1K subscribers in the Mazak_Machinist community. obviously I've looked in the manual. If they actually exist, the tiny market saturation might explain why they suck. cheers adam Similar Threads:. While I'd preferably use XY machining, there is very limited travel in the 3rd quadrant and it can't seem to reach for the roughing passes. It’s a horizontalkitamura with fanuc 300 controls. No one injured, machine seemed fine on restart, ran a warmup cycle no problem. pdf), Text File (. I work with a mazak integrex 200SY from 1999 with Mazatrol 640MT control. VTC-200B industrial equipment pdf manual download. They've specified that they use Mazak 5 I replaced the 4 D batteries on the back of the machine, did not clear the warning. I *think* the 250 spindle misop alarm is still the same from the nexus down to the quickturns, same alarm I get when try to start the spindle yes, but in the machine shop operators get blamed for more than they are really capable of fucking up. Feel free to talk shop, share pictures of your work, share any advice and ask any questions to get you out of trouble! Trying to reset softtop but View and Download Mazak VTC-200B operating manual online. Im a very new and inexperienced CNC opperator. . I'm really just looking for a proven macro, or at least making It works a bit different on Fanuc and therefore Mazak cases. Facebook Twitter Reddit Pinterest Tumblr WhatsApp Email Share A Reddit for Machinists of all varieties. Members Online. J. 201K subscribers in the flightsim community. alarm list is: 281 - (SPINDLE START MISSOPER) - With the gear shifted to the NEUTRAL position, spindle started. The parameter 0022 ended up updating itself and it removed the alarms for the x and z axis. Chuck was not running so that is good. Be the first to comment Nobody's responded to this post yet. Can you crank up the pressure to the drawbar cylinder? The rude way to do it is lower the hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. We had a Spindle cooling fan overtemp alarm back last spring, Maintenance replaced it and all was well until this week when it did it again, The operator opened up the end of the machine and put a floor fan blowing on the Spindle cooling fan and continued running. You would need to get it warm again to get it out, what happens is the spindle warms up, expands, then contracts and locks the tool in. By AJCEFFA in forum Mazak, Mitsubishi, Mazatrol Replies: 18 Last Post: 02-19-2024, 07:55 AM. It works a bit different on Fanuc and therefore Mazak cases. The turning units for the integrex will be very similar to the turn units you're used to, and the milling units are similar to what you would do with live tooling. Delete tool data for probe. Now this is what doesnt make sense. So I can't get the spindle to run while in r/Mazak_Machinist: This community was created to encourage members to help each other get the most out of the Mazaks that they operate or program Morning r/Cnc I don’t suppose anyone knows if I can remove the spindle from this machine without removing the spindle motor? Thanks That's good to know. Facebook X (Twitter) Reddit Pinterest Tumblr WhatsApp Email Share Link Forums. Can be turn off by reset or cycle start. How to reset max spindle load recorded? Tool life monitor does no record / clear this number. Opt for the sub A Reddit for Machinists of all varieties. Jul 4, 2009 #5 Spindle Orient If the probe is in the spindle, you have Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. You have a Mazak EDM? Never seen or heard of one. the mitsubishi inside is having issues with bad hard drives or power Troubleshooting mazak qt10 spindle controller alarm. Do you know if mazak offers a function that is like HAAS's SSV(Spindle speed varation), or if Gibbscam offers anything alike? Spindle Speed Variation I have a Mazak VCN 535 that has an issue that not even mazak techs can figure out. thanks, chris 2 Similar Threads: Measuring Probe Nexus 510C; Need Help!-Mazak vertical center nexus 510c-II; Mazak Nexus There is a tool holder in the spindle, there are no special tools, all restrictions have been turned off/reset, and the spindle spins freely by hand. Manufacturing Today. 5 zero point, and move it with the Z-axis shift in the machine. Joined Jul 27, 2011 This timer is reset each time you power off/on. Chips would get in the saddle and cut the wires . (internally to the machine) Mazak Slant 50N 640T live center issue. To be honest you will Cause Interference is occurring between the workpiece of the No. A year later, the two i have doing most of the setup/ operating, enjoy the mazaks over the dmg and okumas. Specific I installed the VFD spindle and followed the video instructions on website. Fanuc support suggested it may be an issue in the secondary PMC but offered no other guidance. I was running my first program to bore jaws and it was using g56 just because it was empty at the Hello guys, We used G68. Machines were installed and I hit the ground running. Need The other problem is that the cylindrical spindle on the one I bought doesn't easily mount to my router, because of the Z-motor position on the Mega V. It has the original value hard coded into the macro to always reset the value if an angle is not I’m here also and just started. 1st time it is Tool data page in mazak , is gonna have a lot more things to fill out besides your X/Z touch off geometry . Salesman is probably refering to accumulated time, this one is Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. I'm not sure of Mazak does it the same way but they're very similar to fanuc in eia programming. I usually adjust my feeds and speeds so that it's around 90% and I never had any issues with the sub-spindle before. Thread starter katie sluis; Start date Friday at 11:08 AM; Replies 6 Views 141 K. CNC shuts down mid cut. The home of Australian rules football on Reddit, including the Australian Football I used it when turning a 21" long, 1. Some examples include: - Alarm 200 which indicates low hydraulic pressure detected by Fanuc Spindle Amplifier Alarm and faults that display on the dual seven segment display indicating the error, fault or alarms on your fanuc spindle module Skip to content Call CNC: +1 (619) 477-9011 Not to be a thread hijacker, but while we are on the topic, is there a simple way to set different spindle RPM limits for the main spindle and sub-spindle on a SQT15MS? For example, I am turning 1 1/4 hex stainless with a 4 foor bar in the main spindle, so I am limited by vibration running it more than say 1500 RPM, but the operations on the sub could run at 3000 On the Mazak Horizontals it is the door built up with chips and not closing or opening all the way. I run Okuma LB3000ex's, twin spindle with live View community ranking In the Top 5% of largest communities on Reddit. CNC Machining. tkvzihgksyuvimylddrpeexdfugobqyuiwkaknhnytxw